IMS exclusive custom inspection solution - accurately control the quality of new energy batteries

With the vigorous development of the new energy automobile industry, mainly electric vehicles. As the main power source of new energy vehicles, batteries are one of the core components. On the theme of quality control of new energy "batteries", we will discuss with you the efficient and high-quality measurement solutions for this core component.

Battery shell as a battery module and other components of the carrier, but also play a role in protecting the internal components, if the power battery is the "heart" of electric vehicles, battery shell is equivalent to the "skeleton". In addition to meeting conventional requirements such as strength and stiffness, the battery case also needs to achieve product lightweight by ensuring the accuracy of position size, thickness control, etc., so as to improve the driving range.

High precision inspection of large size：

The size of the mounting hole and the position of the hole of the battery case can be measured by a coordinate measuring machine. However, the size of the battery case of new energy vehicles is usually very large, and the traditional coordinate measuring machines of 500, 700, 900 or even 1200 sizes that are common on the market are difficult to cope with.

Detection difficulty：

1, the product is relatively large, bridge three-dimensional, because of the range and product loading and unloading problems, the traditional three-dimensional is difficult to meet the requirements.

2, the product detection size is large, and the measurement efficiency of the equipment has high requirements.

Customer requirement：

1, mainstream manufacturers have ready-made procedures, customer requirements, common procedures, reduce the workload of operators.

2, various manufacturers use different equipment brands, need to be able to read the measurement procedures of most manufacturers, whether it is data comparison, or improve efficiency is necessary.

Automobile intelligent manufacturing testing program：

Function High speed, high precision gantry measuring machine with IMS-DMIS CAD++ measuring software

Technical characteristics of gantry measuring machine：

• High resolution, anti-interference, anti-wear Heidenhain gold-plated grating is used for each axis of the machine, and the temperature expansion coefficient is certified by PTB.

• X and Z drive, using steel wire reinforced synchronous belt, flexible meshing and rigid shaft drive combined into one, to ensure accurate location.

• The beam adopts IMS Industrial Group's advanced pitched roof technology to make the system more rigid and dynamic.

• Precision long guide rail, using high stability granite material, provides a good foundation for the accuracy of the whole machine.

• The Z-axis adopts adjustable pneumatic balance, which can automatically brake in case of emergency to ensure the stability and reliability of the measuring machine.

• Improves system performance with linear temperature compensation.

• Y-axis ultra-long travel, dual raster dual drive system can be configured.

• A variety of trigger and scan probes can be configured to achieve high-precision and high-speed measurement of complex surfaces of large workpieces.

Gantry type measuring machine specifications and technical indicators：

IMS-DMIS CAD++ Measurement software benefits：

1, High performance: IMS-DMIS CAD++64 location architecture uses all existing optimization features, always at the limit, to provide unmatched performance and unmatched ease of use.

2, point cloud accuracy: integrates the new technology required for efficient optical measurement function, using CAD (color distribution) for meta-comparison; Element extraction and automatic GD&T; Intuitive order difference and gap to measure and compensate material thickness.

3, high compatibility: Compatible with all portable devices, articulated arms, laser trackers and POD systems.

4, excellent interface: fully customizable graphical user interface, new manual detection assistant; Customize any type of output to create personalized report templates.

5, Enhanced analytics: New geometry and dimensional tolerance processing engine, supporting all GD&T tolerances, ANSI and ISO intelligent data shaping quality inspection manufacturing.

Program advantage：

1, stable equipment performance: the equipment has a number of industry core manufacturing technology

2, high measurement efficiency: automatic measurement, equipment using high hardness aviation aluminum material, measurement speed and acceleration industry leading.

3, high measurement accuracy: the use of three-dimensional special control system, so that the three-dimensional has a more perfect precision tuning function.

4, the equipment is cost-effective: the equipment fully inherits the British IMS pedigree, the mature technology is fully imported, which greatly reduces the manufacturing cost of the equipment, and the software is humanized development - a variety of programs read each other. Break the traditional measurement barrier! A change to the traditional upstream selection, downstream follow-up approach.

Postscript:

IMS large travel gantry measuring machine has a number of outstanding core technologies, plus advanced measurement software technology can be compatible with a variety of measurement software programs in the market, IMS coordinate has excellent measurement capabilities, fully meet the new energy battery housing and die casting mold production process measurement needs, is a well-deserved new energy manufacturing industry trust choice.