In power tool manufacturing, precise control of the full-size housing demands innovative measurement technology
Three-dimensional measurement of power tools presents significant challenges, primarily due to: Complex geometries: Curved blades, irregular handles, and intricate assembly dimensions complicate data acquisition. Diverse sizes: Adapting measurement systems to accommodate a wide range of tool sizes is crucial. High precision and efficiency requirements: Ensuring both accurate measurements and rapid data processing is essential for efficient production.
Measuring features with multiple radii and small arcs, such as tool edges, requires specialized techniques like three-coordinate center measurement or contour evaluation.Achieving the high dimensional accuracy demanded by the power tool industry is influenced by various factors, including:
oExternal temperature fluctuations.
o Accuracy of temperature compensation data.
o Probe calibration precision.
o Shape errors and measurement methods specific to the part being inspected.
Challenges in Power Tool Dimensional Inspection:
1. Complex Geometry: Power tools have intricate designs with numerous dimensions, including various types of holes and slits.
2. Frequent Probe Changes: The diverse features necessitate frequent probe replacements, increasing inspection time and complexity.
3. Programming Burden: Developing comprehensive measurement programs for all dimensions is time-consuming and resource-intensive.
4. Time Constraints: Production demands often place limitations on available inspection time.
IMS Measurement Solution:
IMS's STAFF575 high-precision compound three-dimensional measuring machine, equipped with the IMS10T fully automatic probe changer and IMS-DMISCAD++ software, offers a high-precision and efficient solution for full-dimensional inspection of power tools.
Key Benefits:
l Versatility: Seamlessly integrates with multiple sensors, enabling efficient measurement of diverse features.
l High Speed: Achieves rapid data acquisition and processing for increased throughput.
l Intelligent Programming: Automates program generation, minimizing manual effort and improving efficiency.
l Enhanced Accuracy: Provides precise measurements of complex workpieces, ensuring reliable quality control.
IMS's compound CMM delivers accurate and comprehensive measurement data for power tools, making it the ideal solution for rapid and reliable full-dimensional inspection, ultimately enhancing product quality and user safety.