Inspection program for frame welds and critical dimensions

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特性 该方案运用焊缝表面3D成像的检验方法,使用三维轮廓仪相机移动扫描,取得焊缝点云,并通过检测软件输出焊缝尺寸及缺陷报告。
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Solution Application Introduction:

This solution employs 3D imaging inspection to analyze weld surfaces. A 3D profiler camera captures point cloud data during scanning, and inspection software processes this data to determine weld size and identify defects.


1-1车架焊缝和关键尺寸检测方案.jpg


1-2 车架焊缝和关键尺寸检测方案.jpg



Product details Hardware components


1-3 车架焊缝和关键尺寸检测方案.jpg


Product details Hardware components


Case analysis


1. The robot grasps the workpiece, and the operator initiates the process by pressing the start button on both sides of the door.

2. The scanner scans the part's QR code, verifies the part type and number, and transmits this information to the PLC.

3. The PLC triggers the measurement system, sending a "StartCycle" signal and the VIN code to the measurement control cabinet to initiate the detection program.

4. The system begins measuring the workpiece, sequentially detecting each weld.

5. The detection results are displayed on the user interface.

6. The system provides real-time alerts for NG workpieces (via tower lights and the HMI) and transmits information about acceptable workpieces to the coding machine.

7. The fixture releases the workpiece, and the robot transfers it to the appropriate OK or NG area.


Weld size identification Weld defect identification


Detection data output







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